Best/strongest material to build a weatherproof shelf

compositeshelving

I will be building a shelf on the outside of the house to hold a 120lb (18,000 BTU) air conditioner. The worrisome constraint is that the two shelf supports have to be 38" apart**. The 24" wide AC will sit in the middle of the 38" span.

I cannot find any information in layman's terms on how to know if the shelf will support the weight using various composite materials for the shelf. Does anyone have a suggestion for what to use, thickness, etc? I would like to use something that does not need painting.

** the reason for the wide span is the AC will be in the top pane of a double-hung window. The bottom pane still needs to be usable via its tilt-in ability, without obstruction from the shelf supports. The shelf will be right at the top of the bottom pane.

Best Answer

Galvanized steel Unistrut channel would work, you just have to be creative with which connectors you need. It's available at most big box home improvement store, usually in the electrical section.

Unistrut fitting examples