Electrical – integrate a 4800W heater into the current garage electrical setup? I seem to need too many circuits

240velectrical

I have a garage subpanel with 6 spaces. They are currently consumed by the following circuits:

  • One for lighting.
  • One for a few 120V outlets.
  • Two for a 20A 240V circuit for a well pump.
  • Two for a 20A 240V circuit for a saw.

Now I just acquired a 4800W shop heater with a 6-30P plug, so apparently I now need a 30A 240V circuit.

Am I practically able to avoid running another circuit? The options I can imagine off the top of my head are:

  • Wire up a new single circuit outlet for the heater. However, I'd like to avoid installing a new panel if at all practically possible.
  • Tear out the 20A circuit I ran (not a big deal) and run a new 30A circuit. Install an identical plug on my saw so that I can use the outlet for either the saw or the heater.
  • Get ride of the heater and buy something that works with what I've currently got. However, it appears to me that all heaters of this type use the same plug, so I'm not sure if this is possible.

Best Answer

There is one way you could do this without a panel replacement that would be safe - whether or not it would be "to code" I'll leave up to the peanut gallery. (who I am sure will not like this answer at all)

Tear out your 20A circuit and replace it with a 30A with a 30A receptacle. Not only replace the plug on the saw - but replace the entire CORD on the saw with a 30A cord and terminate the cord in a "motor controller switch" mounted on the saw that has properly rated overload heaters in it that are sized for the current draw of the motor at 240v (which is likely to be around 6-7 amps if it's a table saw like I'm thinking) Then run the regular cord from the motor controller/switch to the motor.

Building codes don't cover internal appliance wiring and of course the moment you modify the saw (by replacing the cord) you are no longer covered by UL or any of the other certifications and you are letting the manufacturer off the hook should the saw burn the place to the ground. But, it is "safe" (as safe as any saw can be - which isn't much) since the motor controller switch protection is no worse than a breaker (and probably better) And considering the number of tool manufacturers who have bit the dust over the last 2 decades there's a good chance your saws manufacturer isn't around to sue anyway even if you didn't modify it and it burned the place to the ground.

I have a shop full of older metal woodworking tools made in an era where the prevailing wisdom was something along the lines of "we don't need no steenking ground wires" and were all, in their day "to code" so I tend to take "code" with a bit of suspicion.