cord-and-plugelectrical
I am installing a forklift charger in my shop. I have what appears to be a NEMA L16-20 receptacle wired to a 480v 20amp 3 phase breaker. I had expected the charger to ship with an appropriate cord and plug but it did not. I can get a plug to match the receptacle, but is the receptacle I have appropriate for this charger? What gauge and type of cord should I get?
To answer all the issues you raise would require a book on US electrical wiring. Or several. And a copy of the Code.
The vast majority of outlets in residences in the US are attached to branch circuits that are rated at 15 Amps and 120 Volts. Current practice and code calls for outlets like these
This version is tamperproof, required in many jurisdictions. The non-tamperproof look similar, but the slots do not have internal baffles
You may see different styles, such as Decora, or decorator style, which are functionally identical to basic outlets, but have a rectangular face
20 Amp circuits generally require slightly different outlets (if you are going to draw the full 20 Amps or there is only one outlet on the line) like these
But you can also find the lower 15 Amp outlets on circuits that are properly wired for 20 amps. Obviously 15 Amp outlets are limited in use to 15 Amp appliances, even if they are on a 20 Amp line.
Certain locations, especially where there is a risk of moisture, such as bathrooms, require a ground fault interruper (GFI) type outlet
These also come in tamper resistant and 20 Amp versions and vary like the basic outlets.
All of the above are grounded outlets, required in almost every jurisdiction for new construction and renovations. Some older installations may have ungrounded outlets.
These generally cannot be used except as a direct replacement for an existing one, and even then setting up a properly grounded outlet is preferred and may be required.
All of the 120 Volt outlets require a hot wire (usually black or red) and a neutral wire (always white). Grounded outlets also require a ground wire (green or bare). Outlets can be always live or switched. Live outlets have the hot wire coming directly from circuit without interruption. Switched outlets have the hot wire going through one or more switches before reaching the outlet so that the power can be turned on or off.
All of the 15-20 amp outlets shown above are duplex, that is there are two receptacles for plugs on each. These almost always are bonded together by a strip of metal. When you wire to one, both are energized. This bonding strip can be broken off allowing each of the receptacles on the outlet to be powered separately. This is most often done to allow one receptacle to be always live and one to be switched. This also allows each receptacle to be on a separate branch circuit (for heavy power use).
Some residences use higher amperage outlets for large appliances, such as an electric stove or dryer, and the outlets vary base upon a number of factors. Examples can be seen in the chart linked in the question.
Similarly, some residences use 240 Volts for large appliances and wells, and the outlets also vary considerably, and can be seen on the linked chart.
This is a very brief summary of the type of outlets most commonly seen in US homes. The full range of outlet types and uses is beyond a simple summary. The range of possible switching and wiring configurations also is nearly infinite. But this site welcomes questions on any particular configuration or problem you may encounter, so ask away.
I looked up the Honda EU2000i Owner's manual, and it appears these generators are only rated for 120 volt output.
I couldn't find much detail on the transfer switch you mentioned, but from what I could find it appears to be a 120/240V transfer switch.
If you were to connect the generator to the transfer switch, only half of the circuits would work, and you'd not be able to power any 240V loads. This is because the generator is designed to only supply 120 volts, whereas your home (and the transfer switch) work with a 120/240V system.
If you really want to proceed, which I wouldn't recommend. The adapter cord would have a standard 20 ampere three prong plug ("hot", "neutral" ground) on one end, and a four prong ("hot", "hot", "neutral", ground) plug on the other. The wiring would be as follows:
With this setup, only the circuits labeled "A" on the transfer switch will work (or maybe only "B" will work, depending on the internal wiring).
My recommendation; based on the fact that you seem to indicate that the power in your area is somewhat unreliable, is to purchase a larger 120/240V generator. This should plug directly into the transfer switch, and will power both legs (A and B), as well as supply 240 volt loads.
Best Answer
Sure, there is a mating plug: you need a L16-20P.
The charger may not have come with a plug because it is built for different voltages/frequencies, meaning it is sold in other parts of the world that have different standards for their plugs and receptacles.
NEMA sets the standards for plugs in the US, which is where the L16-20p standard comes from. Other countries use different standards.
I missed the cord side of the question, if you use a hard service cord like SOOW or SJOOW a #12 or 12-4 SOOW/SJOOW would be what I would recommend. This is because of the nameplate rating of 13.1 amps @480v and the point that chargers are considered a continuous load.