Electrical – Why does the GFCI circuit breaker trip with any small load, even after replacing the breaker

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I have a 20A 240V GFCI breaker in my main breaker box going to a conduit to another breaker box outside.
All worked well last summer. Now, when I put any load (weed-eater, light, etc.) on an outlet connected to the outside breaker box, the indoor breaker immediately trips.

I've tried replacing the indoor breaker with a 30A model (it's 10AWG wire) but it still trips under any load. I've also replaced the outdoor breakers.

I am confused. If this were a short circuit, the breaker would trip regardless of whether there was a load.

Does anyone have ideas on why this is happening and how I can fix it?

Best Answer

Since it's a Ground Fault Circuit Interrupter (GFCI) breaker, it's very likely that you have a ground fault.

GFCIs work by detecting an imbalance in current between the ungrounded (hot), and grounded (neutral) conductors. This is why you only see the trip when the circuit is under load. If there is 0 current flow, the current is balanced.

I'd start by inspecting the receptacle. Turn off the breaker, then open up the box where the receptacle is installed. Look for damage to the receptacle itself, or water/moisture in the box.

For outdoor installations you should always have a weatherproof box, and a cover that is weatherproof even when the receptacle is in use.

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