MRCOOL 24k BTU – Proper Breaker Size, Wire Gauge, and Disconnect Box

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I am looking to install a: MrCool E Star DIY 4th Gen 24k BTU Ductless Mini-Split Heat Pump Complete System 208-230V/60Hz

I reached out to MRCool support and they confirmed what I found through google and forums: that it requires a 30amp breaker with 10-2 wire.

I’m trying to understand their manual. Under a table titled: Minimum wire gauge for power cables, It has listed for the 24k unit: MCA 22 amps, MOP 35 amps. AWG: 8 min 6 Pref.

When I asked the customer service person they said: the metric system that the manual was pulled from makes it a 8 or 6 gauge wire, which you can run from the breaker to the disconnect. However, from the disconnect to the condenser 10-2 will be needed because the screw will not hold the 6 or 8 gauge on those units.

I already have a 240, 30amp breaker and 10-2 wire run in my garage, My understanding is I can put a sub panel to power my air compressor and then run outside to a disconnect for the mini split.

So my question is will a 30amp disconnect outside work for the mini split or do I put a 35amp fuse somehow in the disconnect? The product brochure says: maximum fuse (outside) 35 amps and again lists the 22 MCA. If I put a 35 amp fuse outside do I then need to have 8 gauge wire and a 40 amp breaker?

Thank you

Best Answer

MCA of 22A means it will work on a 25A breaker. Or a 30A breaker. MOP means "not bigger than" 35A breaker (or fuse.) You don't NEED anything more than 25A as the first available size bigger than or equal to 22A.

The Mr. Cool install manual wire sizes are, frankly, ludicrous. Doubly ludicrous for an inverter-drive unit (no huge starting surge.) 10AWG copper should be plenty.

Technically, you are supposed to follow manufacturer instructions. In this case, I think you have a very reasonable argument that you are following the manufacturer wire size instructions you got by telephone or internet rather than the ones that appear to be a mis-print or mis-translation in the printed documents. 10AWG copper is the correct size for 25 or 30A circuits under NEC.

The disconnect does not need to be fused at all. It can be any size equal to or greater than the circuit breaker feeding it. (I have 60A non-fused disconnects on 15A heat pump circuits - because they were the least costly ones in stock; and I see no particular value to having fuses in series with a breaker unless the breaker is itself a faulty fire hazard that should be replaced ala Federal Pacific / Zinsco...)

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