Wood – Guidance needed for cutting rabbet

joineryshelvingwoodworking

As in this question about making box shelves, I am looking at making some shelves and need some help. I've found this site describing how to make the shelves but need some pointers on what tools I need to be able to make the rabbet along the 2.5 meter shelf.

I was thinking of getting this router and these router bits with a rabbet bit but have some questions:

  • are these items up to the job?
    • if so, how would I change the size of the hole cut by the rabbet bit?
  • do I need any more items to be able to cut the rabbet?
  • do I need a work bench?

As you can see, I'm a complete novice so please assume I know nothing. I don't really have a clue of what I'm doing, but I want to learn how to do this properly.

Any hints, tips or concrete pointers would be greatly appreciated.

Best Answer

Looking at the page you linked to, it looks like it will do the job for you. It has a 1/4" shank which might limit you down the road if you decide you like building things and start doing it all the time.

A rabbet bit goes against the work piece like this:

picture of rabbet bit against workpiece

The dimension B is determined by the size of the bit; you can make it smaller by putting something between the workpiece and the bit; you could use another bit to cut out more, but that makes the whole job a lot trickier because you won't have the bearing on the bit to help guide the router. You have control of dimension A; you make the cut deeper by running the bit over the workpiece multiple times, cutting a little bit more each time.

Other items you'll need are safety glasses, a vacuum cleaner to collect sawdust (it's a carcinogen so don't want to be breathing it) and clamps to hold the work piece.

You need clamps because operating a router is a two-handed job: plunging the router with both hands means that you have even pressure on each side of the bit thus more control if it kicks and it keeps your hands out of the way of the fast-moving machinery.

If you don't already have something sturdy to clamp the workpiece to, you should probably think about getting a workbench. A dedicated routing table is another option, but probably more than you need right now (I'm just now getting to the point where I'm thinking I'd like to have one so can't advise you there).