My garage has an existing receptacle for NEMA 10-50 which has hot-hot-neutral. I plan to install a NEMA 6-50 which requires hot-hot-ground. Can I just use the existing neutral wire as ground at the outlet side AND change neutral in breaker panel to connect to ground bus bar?
Electrical – Use existing neutral wire for ground and switch neutral to ground in breaker panel
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Without being able to see the cables as they enter the cabinet; or the ability to touch or trace them, here is what I assume is going on.
Definitions:
Grounded (neutral) from the service
A typical single split phase service is made up of 3 wires. Two ungrounded (hot) conductors, and one grounded (neutral) conductor. The ungrounded (hot) conductors will connect to the main service panel through a disconnect (usually a large breaker), while the grounded (neutral) connects to the neutral lug. The neutral lug will be bonded (electrically connected) to the neutral bus bar, and all grounded (neutral) branch circuit conductors will terminate at the neutral bus.
Grounding Electrode Conductor
This conductor is used to connect the grounding electrode (ground rod, etc.), to the grounding bus in the panel. All equipment grounding conductors will be connected to this bus.
Bonding Jumper
The bonding jumper is used to bond (electrically connect), the un-energized metal parts of the panel to the grounding system.
Assumption:
Since it appears that (what I assume is) the grounding electrode conductor terminates at the neutral bus, I'm also assuming that this is the main service disconnect. This leads me to believe that the neutral and grounding buses are bonded (electrically connected). In which case, technically, grounded (neutral) branch circuit conductors can terminate at the grounding bus.
So you have two options:
Terminate the grounded (neutral) from the new circuit to the grounding bus.
Move the green wire that is terminated on the neutral bus, to the grounding bus. Then terminate the grounded (neutral) from the new circuit, to the freed up slot on the neutral bus.
Additional Information and Code Compliance:
Number of Conductors
Since this is a new circuit, it has to be installed to current code standards.
National Electrical Code 2011
ARTICLE 250 — GROUNDING AND BONDING
VI. Equipment Grounding and Equipment Grounding Conductors
250.140 Frames of Ranges and Clothes Dryers. Frames of electric ranges, wall-mounted ovens, counter-mounted cooking units, clothes dryers, and outlet or junction boxes that are part of the circuit for these appliances shall be connected to the equipment grounding conductor in the manner specified by 250.134 or 250.138.
Which in this case means installing a NEMA 14 receptacle for the dryer, and a proper grounding conductor.
You'll have to follow the dryer manufacturers installation instructions for upgrading to a 4 wire cord. For more information see this answer, and this answer.
Since you've said that you're already using 4 wire cable, you'll simply have to terminate the grounding conductor in the cable to the grounding bus in the service panel. Then connect the other end of the grounding conductor to the grounding terminal in the dryer receptacle.
Size of Conductors
You'll also want to be sure that you're using the proper size breaker and conductors. In the case of a dryer, you'll typically use a 30 ampere breaker and 10 AWG conductors (depending on the length of the run). However, you'll want to check the dryer manufacturers installation instructions to verify this.
You can use a 3 wire feeder to supply a separate building, if...
- The installation was in compliance with a previous edition of National Electrical Code (existing premises wiring).
- An equipment grounding conductor is not run with the supply to the structure.
- There are no continuous metallic paths bonded to the grounding system in each structure (bonded water, or gas piping, other conduit, etc.).
- Ground-fault protection of equipment has not been installed on the supply side of the feeders.
National Electrical Code 2014
Article 250 Grounding and Bonding
II. System Grounding
250.32 Buildings or Structures Supplied by a Feeder(s) or Branch Circuit(s).
(B) Grounded Systems.
(1) Supplied by a Feeder or Branch Circuit. An equipment grounding conductor as described in 250.118 shall be run with the supply conductors and be connected to the building or structure disconnecting means and to the grounding electrode(s). The equipment grounding conductor shall be used for grounding or bonding of equipment, structures, or frames required to be grounded or bonded. The equipment grounding conductor shall be sized in accordance with 250.122. Any installed grounded conductor shall not be connected to the equipment grounding conductor or to the grounding electrode(s).
Exception No 1: For installations made in compliance with previous editions of this Code that permitted such connection, the grounded conductor run with the supply to the building or structure shall be permitted to serve as the ground-fault return path if all of the following requirements continue to be met:
(1) An equipment grounding conductor is not run with the supply to the building or structure.
(2) There are no continuous metallic paths bonded to the grounding system in each building or structure involved.
(3) Ground-fault protection of equipment has not been installed on the supply side of the feeder(s).
If the grounded conductor is used for grounding in accordance with the provision of this exception, the size of the grounded conductor shall not be smaller than the larger of either of the following:
(1) That required by 220.61
(2) That required by 250.122
Changing from a 30A breaker to a 50A breaker can only be done, if you also change the wires to 6 AWG. In which case you'll have to follow current codes, and install 6/3 with ground. Breakers (and fuses) are always sized to protect the wire connected to them, so you can't change the breaker size without also changing the wire size (unless you're going down e.g. 50A to 30A).
However, depending on what you're doing, you may not have to change the breaker at all. If the planned circuits in the structure are not going to be fully loaded, you may well be able to supply the subpanel with a 30A breaker. Just because the subpanel has 50 amperes worth of overcurrent protection, does not mean the supply breaker has to be 50A. Whether or not you actually need a 50A breaker on the supply, depends entirely on what the subpanel will be powering.
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Best Answer
Not quite. You also need to destroy all the insulation on the neutral-to-be-ground wire which is accessible.
That's a subtle distinction in Code. You can't convert a hot to a neutral because the wire must be white its entire length. However, you can convert a hot or neutral to ground, because Code only requires you strip the insulation which is accessible.
However, don't do that. Convert to NEMA 14.
NEMA 14 is the "Universal solvent" receptacle that will power whatever went in that 10-50 (hot-hot-neutral) and also anything that takes a 6-50 (hot-hot-ground).
I presume your neutral wire has white insulation because if it was already bare, you wouldn't need to ask about making it a ground. I am saying leave it neutral, and add a ground.
Grounds, unlike any other wire, can be retrofitted. They can follow a different path back to the panel, they only need to reach anywhere that has a 10 AWG or larger ground path back to the panel, or even a conduit pipe. Or even the grounding electrode system, those copper wires going out to ground rods or water pipes. (You can't use water pipes, though).