[RPG] Is expanding foam a suitable material for LARP weapon construction

larpprop-constructionpropsweapons

I've seen a few images on Pinterest (unfortunately all go through to dead links) that show people making the general shape of a weapon with expanding foam, then carving the excess off.

Here's an image I found (ignore the unsuitability of the wooden handle) :

A visual guide to making weapons with expanding foam

My experience with expanding foam is that it can go hard and crumbly. This to me sounds like it would make a poor material for LARP weapons.

Is this material durable, and safe enough to be used in this way?

I'm based in the UK, and I don't have a fixed LARP group.

Best Answer

You are exactly right, the material characteristics of expanded foam after it is cured are not suitable for LARPS weapons.

PU foam is, however, good for making props due to the ability to get it into a rough shape and then carve in the fine details. However to paint it and preserve you need to do some extra steps by adding layers of painter tape, and paper mache. After which you can then paint it. This blog post illustrates all the steps.

Related Topic